6MU240 medium and small tape casting machine

DL-LYJ-12MG350 tape casting machine takes a mixed slurry through a degassing device and supplies it to the feed box. A laser displacement sensor controls the liquid level height. Then, a scraper is used to shape the slurry into thin film blanks with a certain strength and flexibility. After passing through the drying path, it undergoes fully automatic film alignment. The baseband, along with the green bodies, is collected for later use. Alternatively, after drying, the green bodies can be peeled, trimmed, and then cut to the width specified by the user. This system finds extensive applications in research institutes and enterprise for casting processes. Advanced servo tension control and rapid alignment correction ensure high automation throughout the entire process, from feeding to collecting the green bodies.

Technical reference

Features

High configuration of imported components

10-inch Siemens color touch screen, human-machine friendly interface, fully integrated interface display and control of heating, speed, liquid level and so on. Using Siemens PLC control, stable performance, high precision, in line with industrial automation control standards;

Ø The servo motor controls the tension to achieve a unique constant speed technology, without fluctuations in operation;

Ø Liquid level control of automatic continuous feeding system. Deviation ±0.1mm;

Ø Advanced laser displacement sensor to control liquid level dose;

Ø Fully automatic knife adjustment system, high-precision gap setting and control, accuracy up to ±0.001mm;

Ø Automatic zero calibration of blade height, digital dial indicator display, touch screen to control blade height; (automatic blade adjustment optional)

Ø High precision servo motor control casting, speed can reach 0.02-10m/min;

Ø Exhaust circulation system, uniform exhaust, variable frequency speed control of flow rate, separate control of exhaust air in each zone;

Ø 6 sections of floor heating and temperature zone, the temperature of each section of floor is controlled separately, the control accuracy is ±0.1C°;

Ø Casting is equipped with front light background and back light background detection, it is easy to compare the status of subtle casting;

Ø Quick baseband correction, adjust the time 1S, instantaneously reach the center of the film belt, make the winding edge neat;

Ø Pneumatic alloy knife trimming, easy to adjust the width of the knife width.

Unique and convenient process:

Ø The casting head is fully enclosed to achieve a dust-free space, ensuring that the casting is dust-free;

Ø The machine adopts profile, level, and the gap reaches high precision and consistency;

Ø Set transparent glass windows on the door cover of each drying area to observe the internal conditions;

Ø After finishing each transition roll, not every link is simplified.

Ø Thick aluminum alloy is used for the internal materials of the paint-coated accessories to ensure the practical life of the accessories;

Ø The oven is fully enclosed and thermally insulated to reduce energy consumption;